Heavy-duty mining drilling rigs operate in harsh environments of high dust, high vibration and heavy load for a long time, and passive maintenance after faults easily causes construction shutdown and high maintenance costs. A scientific proactive maintenance schedule focuses on regular inspection, regular maintenance and predictive replacement, eliminating potential faults in advance and ensuring long-term stable and high-efficiency operation of equipment.
The daily maintenance schedule focuses on pre-shift inspection and post-shift cleaning. Before each operation, inspect pipeline tightness, lubrication status, instrument data and electrical system safety. After operation, thoroughly clean surface dust and residual slurry, check key components such as drill bits and drill rods for wear, and supplement lubricants in time. Weekly maintenance includes overall equipment fastening, filter element cleaning, hydraulic oil quality inspection and pipeline blockage check to eliminate minor hidden dangers.
Monthly and quarterly maintenance focuses on component detection and replacement. Conduct all-round inspection of wear parts such as bearings, gears and sealing rings monthly, replace aging and worn parts. Every three months, replace hydraulic oil, gear oil and filter elements, calibrate pressure and flow instruments, and test the performance of the power system and walking system. Annual overhaul includes disassembly and inspection of core components, equipment performance debugging and safety system verification. This hierarchical proactive maintenance system effectively reduces failure rate, prolongs equipment service life and reduces overall mining operation costs.
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